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SAW Wires

SUPERLINK SW-2

AWS A5.17: EM12K

A copper-coated solid submerged arc welding (SAW) wire for single and multi-pass SMAW (SAW process). Designed for use with appropriate SAW flux to achieve the target mechanical properties. Wire is precision wound on spools for consistent feeding in automatic/semi-automatic SAW equipment. Produces high deposition rates, deep penetration, and excellent weld quality with no arc flash or spatter.

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Technical specifications

Weld metal analysis, %
C Mn Si P S
0.08–0.15%0.80–1.20%0.15–0.40%≤0.030%≤0.030%
Mechanical properties
Tensile strength ≥490 MPa
Yield strength ≥360 MPa
Elongation ≥24%
Notes CVN Impact: 30J @ −20°C; (Properties flux-dependent)
Sizes and current ranges
Diameter
2.4mm
3.2mm
4.0mm

Welding procedure & parameters

Submerged arc process. Pair with suitable SAW flux (neutral, active, or basic-type per application). DC+ or AC (per flux/application recommendation). Wire dia: typically 2.4, 3.2, 4.0mm. Voltage: 28–38V. Current: 400–1000A depending on dia and position.

Typical applications

Multi-pass SAW of mild and medium-strength structural steel. Suitable for heavier section plate and structural beam welding applications with active flux.

Storage & handling notes

Mechanical properties are a function of the wire-flux combination — confirm final properties with the selected flux. Store wire on spools sealed from moisture. Flux must be dry and pre-baked as per manufacturer's recommendation.