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Cast Iron Electrodes

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AWS A5.15: ENi-CI Pure nickel core electrode for cast iron

Pure nickel cored electrode — the softest and most machinable of all cast iron electrode types. Produces highly machinable deposits with excellent flexibility. Cold welding technique mandatory. Deposits retain grey cast iron's graphite structure. Suitable for welding grey and nodular cast iron.

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Technical specifications

Weld metal analysis, %
Ni C Fe Mn Si
≥93%≤2.0%≤5.0%≤2.0%≤0.50%
Mechanical properties
Tensile strength ≥240 MPa
Hardness ≤100 HB
Notes Extremely machinable with standard tools

Welding procedure & parameters

DC+ (DCEP) or AC. Very low current (below standard for electrode diameter). 20–25mm short beads only. Peen immediately. Allow full cooling before next pass. No preheat on small/thin sections.

Typical applications

Precision repair of grey and ductile cast iron machine tool components where exact dimensional restoration is required after welding. Engine blocks, hydraulic bodies, gearboxes, precision castings.

Storage & handling notes

Best machinability of all CI electrodes. Cold welding only. Not for structural or high-restraint CI welds. Keep dry.