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Hardfacing Electrodes

SUPERLINK-500

AWS A5.13: EFe5-B (equivalent) High-Cr carbide hardfacing

A high-chromium carbide hardfacing electrode for extreme abrasion resistance. Deposits a eutectic high-Cr/C alloy structure providing very high hardness. Non-machinable. Check-cracking of the deposit is normal due to high hardness. Hardness approximately 55–62 HRC. Deposit exhibits low friction and good heat resistance.

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Technical specifications

Weld metal analysis, %
C Cr Mn Si Fe
3.5–5.5%25–35%0.30–0.80%0.50–1.2%balance
Mechanical properties
Hardness 55–62 HRC (as deposited)
Notes Non-machinable — grinding only. Check-cracking normal.

Welding procedure & parameters

DC+ (DCEP) or AC. Flat position preferred. Preheat 200°C–350°C depending on base metal. Maximum 2 layers to control stress build-up. Do not peen. Allow to cool slowly.

Typical applications

Severe dry abrasion applications: mining excavator teeth, ball mill liners, cement mill parts, coal chute liners, clinker crusher parts, sinter-handling equipment, blast furnace bells and hoppers.

Storage & handling notes

Re-dry 250°C–300°C/1 hr. Check-cracks every 1/2 inch or so are normal. Limit to 2 overlay layers unless buffer is applied. Not suitable for impact-dominated applications.